1. Metals

• Aluminum: Lightweight, corrosion-resistant, and easy to machine. Common for automotive, aerospace, and electronics industries.
• Steel:
  • Carbon Steel: Strong and durable, ideal for industrial and structural parts.
  • Stainless Steel: Corrosion-resistant, used for medical, food-grade, and high-strength applications.
• Brass: Excellent machinability, corrosion resistance, and conductivity. Popular in decorative and electrical components.
• Copper: High thermal and electrical conductivity, often used in electrical and heat dissipation components.
• Titanium: Lightweight, strong, and corrosion-resistant, suitable for aerospace, medical, and high-performance industries.
• Magnesium: Lightweight and strong, often used in automotive and aerospace applications.
• Inconel and Other Alloys: High strength and resistance to extreme conditions, common in aerospace and energy sectors.

2. Plastics

• ABS: Durable, lightweight, and easy to machine, ideal for prototypes and general-purpose parts.
• Polycarbonate (PC): Impact-resistant, often used for lenses and transparent components.
• Nylon (PA): Strong, wear-resistant, and versatile for industrial parts.
• POM (Delrin): Low friction and high stiffness, suitable for gears and mechanical components.
• PTFE (Teflon): Non-stick and chemical-resistant, commonly used in seals and gaskets.
• PEEK: High-performance plastic, excellent for high-temperature and high-strength applications.

3. Composites

• Fiberglass-Reinforced Plastics: Strong and lightweight, often used in structural components.
• Carbon Fiber-Reinforced Plastics: Exceptional strength-to-weight ratio, common in aerospace and sporting goods.

4. Wood

• Softwoods and Hardwoods: For decorative or structural purposes, depending on application needs.

5. Specialty Materials

• Ceramics: For highly specialized parts requiring wear resistance and insulation.
• Graphite: Used for electrodes in EDM machining and heat-resistant applications.

Key Considerations

• Material Properties: Strength, weight, corrosion resistance, machinability, and thermal stability.
• Application Requirements: Industry-specific needs (e.g., aerospace, medical, or automotive).
• Cost and Availability: Budget and material sourcing considerations.

1. Aerospace

• Components for aircraft, drones, and space exploration.
• High-performance materials like titanium and aluminum.
• Applications: Engine parts, structural components, and avionics.

2. Automotive

• Custom parts for cars, motorcycles, and electric vehicles.
• Materials: Steel, aluminum, brass, and plastics.
• Applications: Engine components, transmission systems, suspension parts, and prototypes.

3. Medical and Healthcare

• Precision parts for medical devices and equipment.
• Materials: Stainless steel, titanium, and PEEK.
• Applications: Surgical tools, prosthetics, diagnostic equipment, and implants.

4. Electronics

• High-precision components for consumer electronics and industrial devices.
• Materials: Aluminum, copper, and plastics.
• Applications: Heat sinks, enclosures, connectors, and circuit board housings.

5. Industrial Equipment

• Parts for machinery, robotics, and automation systems.
• Materials: Steel, brass, and engineering plastics.
• Applications: Gears, shafts, brackets, and custom tooling.

6. Energy

• Components for renewable energy systems, oil & gas, and power generation.
• Materials: Stainless steel, Inconel, and composites.
• Applications: Turbine parts, connectors, and structural components.

7. Consumer Goods

• Customized parts for high-end and durable consumer products.
• Materials: Aluminum, ABS, and POM.
• Applications: Sporting goods, kitchenware, and furniture hardware.

8. Telecommunications

• Precision parts for infrastructure and communication devices.
• Materials: Aluminum, brass, and engineering plastics.
• Applications: Enclosures, mounts, and connectors.

9. Automation

• Customized Precision Components for Automation Systems
• Materials: Stainless steel, aluminum, brass, and engineering plastics (POM, ABS).
• Applications:
  • Actuator housings and brackets.
  • Precision shafts and gears for conveyor systems.
  • Fixtures and custom tooling for automated assembly lines.
  • Machine frames, mounts, and supports for industrial equipment.

10. Robotis

• Precision Parts for Advanced Robotics
• Materials: Titanium, aluminum, engineering plastics (PEEK, Nylon), and composites.
• Applications:

• • Robotic arms and joint components.
  • End-effectors and grippers for task-specific robots.
  • Housings for sensors and electronic controls.
  • Lightweight structural frames for drones and mobile robots.
  • Heat sinks and brackets for robotic cooling systems.

11. Custom Prototyping

• Small-batch production and prototypes for startups, innovators, and R&D teams.
• Wide material selection for functional and visual testing.

Why Choose Us?

• Expertise in diverse materials and complex designs.
• Strict quality control for industry-specific standards.
• Flexibility in handling low-volume and mass-production projects.

If you’d like more details on how we support a specific industry, feel free to ask!

We can achieve a wide range of tolerances depending on the material, design complexity, and machining method. Our precision CNC machining services allow us to produce parts with tight tolerances for a variety of industries. Here’s a breakdown of the typical tolerances we can achieve:

1. General Tolerances

• Standard Tolerances:
  • ±0.1 mm for most common parts.
  • ±0.001969 inch (0.05 mm) for slightly more precise components.

2. High Precision Tolerances

For critical or high-precision components, we can achieve tighter tolerances:

• ±0.01 mm (±0.0003937 inch) for high-precision parts like connectors, brackets, and fixtures.
• ±0.002 mm (±0.0000787 inch) for more demanding applications in aerospace, medical devices, and robotics.

3. Tight Tolerances on Threaded Parts

For threaded components, we can provide the following tolerances:

• Threads (Internal and External):
  • ISO Metric Threads: Up to ±0.1 mm for general tolerances.
  • Precision Threads: As tight as ±0.05 mm depending on the part.

4. Geometric Dimensioning and Tolerancing (GD&T)

We support GD&T for parts that require more advanced or complex tolerances related to features such as:

• Flatness: Tolerance typically within 0.1 mm.
• Roundness: Tolerances down to 0.05 mm.
• Concentricity and Parallelism: Achievable within ±0.02 mm for high-performance applications.

5. Surface Finish Tolerances

In addition to dimensional tolerances, we also control surface roughness:

• Ra (Roughness Average): Typically 0.8 – 3.2 μm for general parts.
• Fine Finish Parts: Ra ≤ 0.4 μm for smooth finishes required for medical, optical, or aesthetic components.

6. Tolerances for Complex Geometries

For parts with intricate designs or internal features (e.g., thin walls, deep cavities, or small holes), we maintain tolerances up to:

• ±0.05 mm for more complex and detailed features.
• For multi-axis CNC machining or high-precision setups, tolerances can be achieved even closer, depending on part complexity.

Factors That Influence Tolerance Capabilities

• Material Type: Some materials (like aluminum or stainless steel) are easier to machine with tighter tolerances than others (e.g., PEEK or composites).
• Part Geometry: The complexity of the design and features may affect achievable tolerances.
• Machining Process: The type of CNC machining process used (e.g., turning, milling, grinding) can impact precision levels.

Why Choose Us for Tight Tolerances?

• Advanced Equipment: We use high-precision CNC machines equipped with advanced sensors for real-time feedback and adjustments to maintain tolerances.
• Experienced Technicians: Our skilled engineers are experienced in working with tight tolerances, ensuring consistency and accuracy throughout the process.
• Customized Solutions: We can adjust our processes to meet your specific tolerance requirements for any project, no matter the complexity.

If you have specific tolerance requirements for your project, please share the details, and we’ll ensure the part meets your exact specifications.

We support a wide range of design file formats commonly used in CNC machining and custom manufacturing to ensure compatibility with your projects. Here are the formats we accept:

3D CAD File Formats

• STEP (.STEP, .STP): Preferred format for 3D models; widely compatible and precise.
• IGES (.IGS, .IGES): Commonly used for exchanging 3D surface and solid models.
• SolidWorks Files (.SLDPRT): Native SolidWorks part files for direct import.
• Parasolid (.X_T, .X_B): Precise and lightweight for CAD/CAM systems.
• STL (.STL): Ideal for rapid prototyping and 3D printing, though less detailed for machining.

2D CAD File Formats

• DXF (.DXF): Common format for 2D drawings; ideal for laser cutting and flat designs.
• DWG (.DWG): Native AutoCAD file format for detailed technical drawings.

Other Formats

• PDF (.PDF): For 2D drawings with dimensions and notes (useful as a reference alongside CAD files).
• Other Specific Formats: We can support additional formats depending on your CAD software; let us know your requirements.

Key Considerations

• Preferred Format: STEP files (.STEP, .STP) are most recommended for smooth compatibility and detailed 3D machining.
• Supplementary Information: Include 2D drawings (e.g., PDF or DXF) if tolerances, threads, or surface finishes are critical.
• File Optimization: Ensure files are complete and error-free to avoid delays during production.

If your design is in a different format, let us know, and we’ll guide you on converting or adapting it for machining!

Yes, you can absolutely order customized parts for your project! We specialize in precision CNC machining and custom manufacturing, offering tailored solutions to meet your specific requirements. Here’s what we provide:

1. Full Customization Options

• Materials: A wide selection, including metals (aluminum, stainless steel, titanium) and plastics (ABS, PEEK, Nylon).
• Design Flexibility: We can produce complex geometries and intricate details based on your CAD files.
• Finishes: Custom surface treatments like anodizing, powder coating, and polishing are available.

2. Compatible with Any Project

• Whether you need a one-off prototype or high-volume production, we can handle projects of any scale.
• We cater to a wide range of industries, including automation, robotics, medical devices, aerospace, and more.

3. Easy Ordering Process

1. Submit Your Design: Send us your CAD files (STEP, IGES, etc.) or technical drawings.
2. Receive a Quote: Get a detailed quote with lead times.
3. Production and Delivery: High-quality parts manufactured and delivered on time.

4. Quality and Precision Guaranteed

• We use advanced CNC machines and rigorous quality control processes to ensure your parts meet exact specifications.

If you have specific requirements, feel free to reach out or upload your designs, and we’ll provide a customized solution tailored to your project!

Our typical lead time depends on several factors, including the complexity of the part, material availability, production volume, and any post-processing requirements. Here’s an overview of our usual lead times for various scenarios:

1. Standard Parts

• Lead Time: 5 to 10 business days for straightforward, non-complex parts with minimal post-processing.
• Typical Applications: Simple mechanical parts, brackets, enclosures, and prototypes.

2. Complex Parts & Prototypes

• Lead Time: 10 to 15 business days, depending on design complexity and material availability.
• Typical Applications: Parts with intricate features, multi-axis machining, or complex geometries that require more precision.

3. Large Orders / Bulk Production

• Lead Time: 15 to 30 business days or longer, depending on the quantity and complexity of the order.
• Typical Applications: High-volume production runs or custom parts requiring specialized tooling or materials.

4. Custom Materials or Specialized Processing

• Lead Time: Variable (typically 15 to 30+ business days), depending on material sourcing and specific post-processing needs.
• Typical Applications: Specialty materials (like titanium, Inconel, or carbon fiber) or parts requiring additional post-processing (e.g., anodizing, coating, or heat treatment).

5. Urgent or Rush Orders

• Lead Time: We offer expedited services with lead times as short as 2 to 5 business days, depending on part complexity and our production schedule.
• Typical Applications: High-priority projects or critical prototypes required quickly for testing or customer needs.

Factors Influencing Lead Time

• Part Design Complexity: More intricate parts with tight tolerances may require additional machining time.
• Material Availability: If the required material is in stock, we can begin production immediately. For rare or custom materials, lead time may increase.
• Volume: Higher quantities may take longer to produce, especially for large-scale production runs.
• Post-Processing: Additional processes like coating, painting, or heat treatment can extend lead time, depending on the requirements.

Communication and Project Management

We keep you informed throughout the production process, providing clear timelines, and offer flexibility when schedules need to be adjusted for urgent needs. Our goal is to meet your deadlines and deliver parts on time, every time.

If you need a more specific lead time estimate based on your project, feel free to provide more details, and we’ll be happy to give you an accurate timeline!

Yes, we offer a wide range of post-processing services to enhance the functionality, appearance, and durability of your CNC-machined parts. These services are tailored to meet your specific requirements and industry standards.

Post-Processing Services We Offer

1. Surface Finishes

• Anodizing: For corrosion resistance and enhanced aesthetics, available in various colors.
• Powder Coating: Durable and uniform coating for parts requiring extra protection.
• Polishing: Achieve a smooth and shiny surface finish.
• Sandblasting: Creates a uniform matte or textured finish.

2. Heat Treatment

• Strengthen and harden metals to improve performance and durability.
• Common processes: tempering, annealing, quenching.

3. Plating and Coating

• Electroplating: Add layers of materials like nickel, chrome, or gold for conductivity or aesthetics.
• Teflon Coating: For non-stick and friction-resistant surfaces.

4. Deburring and Edge Treatment

• Removal of sharp edges and burrs for improved safety and precision.

5. Laser Engraving

• Add custom text, logos, or serial numbers directly onto the part.

6. Assembly

• We can assemble multiple machined components or integrate them with other parts if required.

7. Threading

• Cutting or rolling threads on internal or external surfaces to ensure compatibility with other components.

8. Specialized Coatings

• Ceramic Coating: For high-temperature or wear-resistant applications.
• PVD Coating: Adds a thin, wear-resistant layer with decorative options.

Benefits of Our Post-Processing Services

• Customizable Options: Tailored to your specific application or aesthetic preferences.
• High Precision: Ensures that the final product meets tight tolerances and quality standards.
• Time and Cost Savings: Avoid the need to work with multiple vendors for different processes.

Let us know the specific finish or service you need, and we’ll ensure your parts meet your exact requirements!

We prioritize quality control at every stage of the manufacturing process to ensure that all parts meet precise specifications and exceed customer expectations. Here are the key measures we implement:

1. Incoming Material Inspection

• All raw materials are inspected upon arrival for compliance with industry standards and customer requirements.
• Tests include material composition, dimensional accuracy, and surface quality.

2. In-Process Quality Control

• Real-Time Monitoring: Advanced CNC machines equipped with sensors ensure precision during machining.
• First Article Inspection (FAI): The first piece of every batch is thoroughly checked to verify accuracy before full production.
• Regular Checks: Measurements are taken at critical stages to maintain consistency throughout the process.

3. Post-Machining Inspection

• Dimensional Inspection:
  • Using tools like calipers, micrometers, and coordinate measuring machines (CMM).
  • Ensures tight tolerances and adherence to the CAD design.
• Surface Finish Inspection:
  • Visual and tactile checks to ensure surface treatments meet customer expectations.
• Thread and Fit Verification:
  • Testing threaded components for proper fit and function.

4. Advanced Testing Capabilities

• CMM (Coordinate Measuring Machine): For precise 3D measurements of complex geometries.
• Hardness Testing: Verifying material hardness to meet strength requirements.
• X-Ray or Ultrasonic Testing: For internal defect detection (available upon request).

5. Documentation and Traceability

• Inspection Reports: Detailed records for every batch, including dimensions, tolerances, and certifications.
• Material Certificates: Proof of material compliance (e.g., RoHS, REACH, or other industry standards).

6. Final Quality Assurance

• 100% Inspection (Critical Parts): High-value or highly sensitive parts undergo individual inspection.
• Batch Sampling: For larger production runs, we follow statistically sound sampling methods to check quality.

7. Customer Feedback Integration

• Continuous improvement based on feedback ensures our processes adapt to meet evolving quality expectations.

Why Choose Us?

• ISO Standards Compliance: Ensuring parts meet global quality benchmarks.
• Skilled Team: Experienced quality inspectors dedicated to delivering flawless parts.
• Customer-Centric Approach: Tailored quality control plans based on your specific project needs.

Let us know if you need a customized quality control plan for your project!

Steps to Request a Quote

1. Submit Your Design Files

• Upload your CAD files in formats like STEP, IGES, DXF, or DWG.
• Include detailed drawings or PDFs if applicable, especially for tolerances, threads, or surface finishes.

2. Provide Key Specifications

• Clearly mention:
  • Material Requirements: Metal or plastic type (e.g., aluminum, stainless steel, ABS).
  • Surface Finishes: Any post-processing needs like anodizing, polishing, or powder coating.
  • Tolerances: Specify if critical for your application.
  • Quantity: Indicate prototype, low-volume, or high-volume production.

3. Include Contact Information

• Provide your name, company, email, and phone number so we can reach you quickly.

4. Additional Information

• Describe your project goals, lead time, or any special requirements to help us provide an accurate and tailored quote.

How to Submit Your Request

• Online Form: Use the inquiry form on our website (e.g., www.batnon.com/quote).
• Email: Send your request and files to sales@batnon.com.
• Call Us: Reach out directly for urgent requests or detailed discussions.

What to Expect After Submission

1. Prompt Response: We’ll acknowledge your request within 24 hours.
2. Detailed Quote: You’ll receive a quote including pricing, lead time, and shipping details.
3. Follow-Up: Our team may contact you for additional details if needed to ensure accuracy.

Feel free to reach out anytime—our team is ready to assist you with your custom part requirements!

Yes, we definitely support prototyping for a wide range of industries! Whether you’re developing new products, testing designs, or refining concepts, our CNC machining services are ideal for rapid prototyping. Here’s how we support prototyping across different industries:

1. Aerospace Industry

• Custom Prototype Parts: Rapid manufacturing of complex components for aircraft, drones, or spacecraft.
• Materials: High-strength materials like aluminum, titanium, and composite alloys.
• Applications: Test flight parts, enclosures for avionics, and structural components.

2. Automotive Industry

• Functional Prototypes: Design validation parts for cars, motorcycles, or electric vehicles.
• Materials: Steel, aluminum, plastics, and composites.
• Applications: Engine components, brackets, or body parts to test fit and performance.

3. Medical Devices

• Precise Prototyping: High-precision medical components for device testing or new product designs.
• Materials: Medical-grade stainless steel, titanium, and biocompatible plastics.
• Applications: Surgical instruments, implants, and diagnostic equipment.

4. Consumer Electronics

• Rapid Prototyping: Testing designs for housings, casings, or internal components for gadgets.
• Materials: ABS, aluminum, copper, and plastics.
• Applications: Smartphone housings, tablet components, and other consumer electronics parts.

5. Industrial Equipment & Robotics

• Customized Prototypes: Parts for machinery, robots, or automation systems to validate designs.
• Materials: Steel, brass, and engineering plastics.
• Applications: Robot arms, gears, actuators, and precision toolings.

6. Defense & Military

• Durable Prototyping: Custom components for defense equipment, vehicles, or specialized systems.
• Materials: Steel, titanium, and hardened alloys.
• Applications: Weapon systems, military vehicles, and tactical equipment.

7. Energy and Renewable Energy

• Prototype Components: For power generation systems or renewable energy applications.
• Materials: Stainless steel, Inconel, and composites.
• Applications: Turbine parts, energy storage systems, and wind power components.

Why Choose Us for Prototyping?

• Fast Turnaround: Rapid production timelines, ideal for time-sensitive projects.
• High Precision: Our machines ensure prototype parts meet tight tolerances and high standards.
• Low to Medium Volume: Ideal for testing prototypes without committing to large production runs.
• Expert Consultation: We can help refine your design for manufacturability and performance.

If you have a specific prototyping need for your industry, feel free to share the details, and we can guide you through the process!

We specialize in a broad range of materials to cater to various industries and project requirements. Whether you’re designing for precision, durability, or aesthetic quality, we have the right material options for your custom parts. Here are some of the materials we specialize in:

1. Metals

• Aluminum: Lightweight, corrosion-resistant, and versatile for a wide range of applications (e.g., aerospace, automotive, consumer electronics).
• Stainless Steel: Strong, durable, and resistant to corrosion, ideal for medical, aerospace, and industrial applications.
• Titanium: High-strength, lightweight, and resistant to corrosion, often used in aerospace, medical devices, and high-performance equipment.
• Brass: Corrosion-resistant and ideal for applications that require low friction and high wear resistance (e.g., valves, fittings).
• Steel (Mild Steel, Carbon Steel): Robust and durable, commonly used for structural and industrial parts.
• Copper: Excellent conductivity, used in electrical applications and heat exchangers.

2. Plastics

• ABS (Acrylonitrile Butadiene Styrene): Strong, impact-resistant plastic, commonly used in consumer products, automotive parts, and prototypes.
• POM (Polyoxymethylene, Acetal): Low-friction, high-stability plastic ideal for gears, bearings, and precision mechanical parts.
• PEEK (Polyetheretherketone): High-performance plastic with excellent heat and chemical resistance, used in aerospace, automotive, and medical industries.
• Nylon: Durable, abrasion-resistant plastic, commonly used in mechanical components like gears, bearings, and bushings.
• Polycarbonate (PC): Transparent, impact-resistant plastic, ideal for optical parts and enclosures.
• PTFE (Teflon): High heat resistance and non-stick properties, often used in seals and gaskets.

3. Composites

• Carbon Fiber: Lightweight, high-strength composite material, used in automotive, aerospace, and sports equipment.
• Fiberglass: Strong, durable, and lightweight, used in applications requiring strength-to-weight ratios, such as in boats and vehicles.

4. Specialized Materials

• Inconel: A high-performance alloy known for its ability to withstand extreme heat, often used in aerospace and gas turbine engines.
• Hardened Steel: For parts that require high strength and wear resistance, commonly used in tooling and industrial equipment.
• Magnesium: Lightweight material used in automotive and aerospace applications where weight reduction is a priority.

Why Choose Our Materials?

• Customization: We can help you select the right material based on performance, budget, and industry standards.
• Availability: We maintain a diverse inventory of materials to fulfill orders quickly.
• Expert Advice: Our engineers can offer guidance on the best material for your application, considering factors like strength, weight, and corrosion resistance.

If you need specific material recommendations for your project, feel free to reach out! We’ll help you choose the best option based on your design and requirements.