Case Study: How Daniel Completed Project Happily
Challenge:
Daniel M., Product Design & Development Chief at POW Automation, needed a complex aluminum part combining metallic Powder injection molding and CNC machining, delivered in under two months.
Our Solution:
We began by conducting a comprehensive engineering analysis covering material selection, DFM (design for manufacturability), feasibility assessments, and production planning. Every stage—from engineering control and real-time process monitoring to inspection and packaging—was carefully managed.
We worked closely with the customer through design reviews and technical consultations. Samples were fabricated for initial validation and received highly positive feedback. During full production, we used the advanced Keyence LM-800 optical measurement system to monitor critical dimensions in real time. This allowed our engineers to adjust machining parameters dynamically and maintain consistent precision.
Results:
- Reduced production cost by 80%
- Achieved ±0.001mm (0.0000394in)
- Delivered 1,080 pcs in 18 days
Customer Impact:
- Improved their end-product quality
- Gained faster market launch
- Increased satisfaction with reliable supply
